injury illness prevention program

INJURY & ILLNESS PREVENTION PROGRAM

EMPLOYER INFORMATION

1.0 INTRODUCTION

It is the policy of Therma to provide a safe and healthful work environment to all employees.

Per California Code of Regulations, Title 8, Section 3203
Therma has adopted an Injury and Illness Prevention Program (IIPP) which describes specific requirements for program responsibility, compliance, communication, hazard assessment, accident/exposure investigations, hazard correction, training, and recordkeeping.

2.0 RESPONSIBILITES

Persons with authority and responsibility for implementation and maintenance of Therma’s Injury and Illness Prevention Program:

It is the responsibility of the positions named above to ensure the overall implementation of the Injury and Illness Prevention Program by directing the following tasks:

3.0 COMMUNICATIONS

It is the policy of Therma to encourage all employees to report existing or potentially hazardous conditions to their foreman/supervisor. Employees who report such conditions will not be disciplined nor will they suffer reprisal due to such action.

Employees are encouraged to report safety and health hazards/problems. These can be presented directly to his/her supervisor or presented in anonymous form by contacting a site safety coordinator or the Director of Health and Safety.

The elements of Therma’s Injury and Illness Prevention Program and all aspects of its safety and health program shall be communicated in a comprehensive manner.

The system for communicating with employees shall be in a form readily understandable by all affected employees on matters relating to occupational safety and health. This includes provisions designed to encourage employees to inform the employer of hazards at the worksite without fear of reprisal. Compliance includes meetings, training programs, postings, written communications, and a system of anonymous notification by employees about hazards.

Employees shall be informed on Therma’s Injury and Illness Program through the use of:

4.0 COMPLIANCE

It is the policy of Therma that all employees are expected to follow company safety policies and operating procedures. Employees will be trained in accordance with this Injury and Illness Prevention Program and what is needed. Employees will receive additional training and information or re-training to maintain their knowledge of Therma’s safety policy.

The discipline policy of Therma is intended to achieve employee compliance with Therma’s Injury and Illness Prevention Program and to comply with California Labor Code 6401.7 (a) (6). Employees found performing work in an unsafe manner may be subject to discipline under the progressive discipline process consistent with the union collective bargaining agreement.

5.0 HAZARD ASSESSMENT

Therma is committed to identifying workplace hazards, assessing the risks those hazards pose, and introducing measures to control those risks.

5.1 JOB HAZARD ANALYSIS

OSHA defines a Job Hazard Analysis (JHA) as the careful study and recording of each step of a job, identifying existing or potential job hazards, and determining the best way to reduce or eliminate these hazards. The foreman/supervisor is responsible for developing the JHA and reviewing it with all affected workers prior to starting the task.

5.2 SITE AUDITS

Each site shall be audited by the foreman/general foreman on at least a weekly basis, documented with any corrections noted.

5.3 HAZARD CORRECTION

Once identified, all unsafe or unhealthy work conditions or practices will be evaluated and corrected in a timely manner based on the severity of the hazard. The foreman/project manager will determine if a hazardous condition exists and make decisions regarding immediate abatement or notification to CAL/OSHA.

6.0 SAFETY AND HEALTH TRAINING

All employees shall receive training and instruction in:

Training should occur when the program is first established, for new employees, or when job assignments change.

7.0 INCIDENT INVESTIGATIONS

All work-related accidents, injuries or illnesses requiring medical care will be thoroughly investigated by the Safety Department. Supervisors will complete the Accident/Injury Investigation form.

8.0 EMPLOYEE ACCESS TO IIPP

Employees shall have access to this IIPP within 5 business days after a written request. One printed copy will be provided free of charge.

8.1 RECORDS

Therma shall keep records of actions taken to implement and maintain the Injury and Illness Prevention Program, including inspection records, which will be maintained for three years.

9.0 CODE OF SAFE WORK PRACTICES

Therma is committed to maintaining a safe work environment. All personnel are expected to follow the safety rules diligently.

9.1 GENERAL SAFETY

9.2 FIRST AID

Know the location of first aid kits and individuals trained in First Aid and CPR.

9.3 HEAT ILLNESS PREVENTION

Drink plenty of fluids and take regular breaks in shaded areas to prevent heat illness.

9.4 BASIC ERGONOMICS

9.5 HOUSEKEEPING

Maintain clean job sites free of hazards, trash, and debris.

9.6 FLOOR, ROOF & SHAFT OPENINGS

All openings must be guarded and properly marked.

9.7 CONFINED SPACE

Only enter confined spaces after proper assessment and training.

9.8 STORM WATER POLLUTION PREVENTION PLAN (SWPPP)

Prevent debris and contaminants from entering storm drains.

9.9 LOCKOUT / TAGOUT

Follow lockout/tagout procedures for energized systems.

9.10 FALL PROTECTION

Use fall protection when working at heights of 6 feet or greater.

9.11 HAZARD COMMUNICATION (HAZCOM)

Participate in the HAZCOM Program and receive proper training regarding hazardous materials.

9.12 LEAD & ASBESTOS

Do not disturb lead or asbestos-containing materials.

9.13 SILICA

Use appropriate PPE and controls to minimize silica exposure.

9.14 GASES & WELDING

Maintain proper safety measures when handling gases and performing welding operations.

9.15 EQUIPMENT

Only trained personnel shall operate equipment; ensure safety checks are completed prior to use.

9.16 TOOLS

Ensure all tools are properly guarded and maintained.

9.17 LADDERS

Use ladders safely, inspecting them before use and ensuring stability.

9.18 ELECTRICAL

Ensure all electrical equipment is maintained and follow safety protocols.

9.19 UN-BANDING

Be aware of shifting loads during unbanding tasks.

9.20 FLAGGING / BARRICADES

Use yellow and red tape systems for hazards and danger zones.

9.21 MISCELLANEOUS SAFETY RULES

Use proper routes and avoid taking risky shortcuts.

9.22 EMERGENCY RESPONSE / EVACUATION PLAN

Follow designated evacuation routes and instructions in an emergency.

Appendix A - Contents of EHS Program:

# Contents
01 Therma's Policy Statement on Safety
02 New Employee Orientation
02A IIPP Training Cert.
03 Enforcement of Safety Policy
03A Disciplinary Notice
04 Safety Committee
05 Safety Inspections
06 Incident Reporting and Investigation
06A DWC 1
07 Employee Access to Exposure & Medical Records
08 Toolbox Meeting Policy
09 Safety Award for Excellence (SAFE)
10 Fleet Driving Safety & Vehicle Policy Rec.
11 Vehicle Accident Procedure
11A Accident Forms
12 Vehicle Inspection
12A Daily Vehicle Inspection Report - pickups, vans & flatbeds
12B Daily Vehicle Inspection Report - tractors and trailers
12C Service Vehicle Inspection Checklist
13 Subcontractor Safety Management
13A Subcontractor Health & Safety Questionnaire
14 Fit for Duty Program
15 Stop Work Authority(SWA)
16 Therma Company Emergency Plan
17 Emergency Medical Services
18 Emergency Calling Procedures
18A Emergency Phone Numbers
19 Earthquake Emergency Procedures
20 Fire Emergency Procedures
21 First Aid Policy
21A First Aid Supplies
22 Bloodborne Pathogens Policy
23 Hazard Communications Program
23A Hazcom Signature Sheet
24 Job Hazard Analysis JHA
24A JHA Form
25 Pre-Task Hazard Plan Policy
25A Therma Pre-Task Hazard Plan
26 Heat Related Illness Safety Program
26A Heat Illness Signature Sheet
26B Daily Supervisor Heat Illness Prevention Checklist
27 Respiratory Protection Program
28 Lead Compliance Program
29 Hydrogen Sulfide (H2S) Awareness
30 Benzene Awareness Program
31 Cadmium Awareness
32 Hexavalent Chromium Awareness Program
33 Asbestos Awareness
34 Hearing Conservation Program (HCP)
35 Fall Protection Program
35A Fall Protection Work Plan
36 Manual Lifting
37 Safety Checklist Program
37A Safety Checklist Evaluation
38 Laser Safety Program
38A Laser Hazard Evaluation Form
39 Laser Safety - Class 4 Lasers
40 Personal Protective Equipment (PPE)
41 Hand and Power Tool Safety
42 Ladder Safety Program
42A Ladder Inspection Form
43 Forklift Safety
43A Forklift Skills Test
43B Forklift/Gradall Daily Inspection Checklist
44 Aerial Lift Safety
44A Aerial Skills Test
44B Scissor/Boom Lift Daily Inspection checklist
45 Metal Forming Equipment Safety Rules
46 Welding Safety Rules
47 Non-Electrical Hot Work (NEHW) Program
47A Non-Electrical Hot Work Permit
48 Scaffold Safety Program
49 Trenching and Excavation Safety Policy
49A Trench Inspection & Entry Authorization Form
49B Soils Analysis Checklist
49C Skid Steer Loader Daily Inspection Checklist
49D Excavator Daily Inspection Checklist
50 Concrete Cutting / Drilling Safety
51 Wall / Floor Penetration Safety
52 Compressed Air Safety Rules
53 Lockout / Tagout Program
53A Lockout - Tagout Checklist
54 Electrical Safety Program (NFPA 70E)
54A Equipment Type Voltage Rating & Task
55 Ground-Fault Circuit Interrupter Policy
56 Confined Space Program
56A Confined Space Entry Permit
57 Mobile Crane Safety Program
57A Crane Safety Checklist
58 Rigging - Material Handling
59 Propane Safety
60 Powder - Actuated Tools
61 Overhead Crane Operators Safety Program
61A Overhead Crane Operators Daily Checklist
62 Qualified Rigger for Hoisting Activities
63 Qualified Signal Person
63A Qualified Rigger & Signal Skill Evaluation
64 Silica Exposure Control Plan
65 Fatigue Management
66 Non-DOT Drug and Alcohol Policy
67 Arsenic Awareness
68 Working Alone Policy
69 Work Zone Safety Signs, Signals and Barricades