injury illness prevention program
INJURY & ILLNESS PREVENTION PROGRAM
EMPLOYER INFORMATION
- Organization: Therma LLC
- Address: 1601 Las Plumas Ave, San Jose CA 95133
- Telephone: (408) 347-3400
- Business Type: Mechanical Contractor
- Main Activities: Full-Service Mechanical Solutions Provider
1.0 INTRODUCTION
It is the policy of Therma to provide a safe and healthful work environment to all employees.
Per California Code of Regulations, Title 8, Section 3203
Therma has adopted an Injury and Illness Prevention Program (IIPP) which describes specific requirements for program responsibility, compliance, communication, hazard assessment, accident/exposure investigations, hazard correction, training, and recordkeeping.
2.0 RESPONSIBILITES
Persons with authority and responsibility for implementation and maintenance of Therma’s Injury and Illness Prevention Program:
- Director of Health and Safety
- Field Operations Manager
- Project Managers
- Field Foremen
It is the responsibility of the positions named above to ensure the overall implementation of the Injury and Illness Prevention Program by directing the following tasks:
- Establish and/or review methods and procedures for correcting unsafe and unhealthy conditions and work practices.
- Ensure that employees receive training programs on general and specific safety and health practices for Therma, client companies, and on each of their job assignments. Review of applicable general industry safety orders and other safety orders that apply to the operation.
- Review of industry and general information (including SDS for chemical use) on potential safety and health matters.
- Investigations of all accidents, near miss, injuries, illnesses and hazardous occurrences at this location.
- Periodic and scheduled inspections of general work areas and specific work stations.
- Evaluation of information provided by employees.
- Ensure that there is a procedure for communicating all of the company’s safety and health rules and procedures with employees in a comprehensive manner.
- Ensure compliance with safe and healthy work practices.
- Ensure that records on training, inspections and corrective measures are properly maintained as required by this Injury and Illness Prevention Program and other OSHA-required programs in accordance with Title 8, California Code of Regulations.
3.0 COMMUNICATIONS
It is the policy of Therma to encourage all employees to report existing or potentially hazardous conditions to their foreman/supervisor. Employees who report such conditions will not be disciplined nor will they suffer reprisal due to such action.
Employees are encouraged to report safety and health hazards/problems. These can be presented directly to his/her supervisor or presented in anonymous form by contacting a site safety coordinator or the Director of Health and Safety.
The elements of Therma’s Injury and Illness Prevention Program and all aspects of its safety and health program shall be communicated in a comprehensive manner.
The system for communicating with employees shall be in a form readily understandable by all affected employees on matters relating to occupational safety and health. This includes provisions designed to encourage employees to inform the employer of hazards at the worksite without fear of reprisal. Compliance includes meetings, training programs, postings, written communications, and a system of anonymous notification by employees about hazards.
Employees shall be informed on Therma’s Injury and Illness Program through the use of:
- Tailgate meetings
- Therma newsletters
- Posters and signs
- Training sessions
4.0 COMPLIANCE
It is the policy of Therma that all employees are expected to follow company safety policies and operating procedures. Employees will be trained in accordance with this Injury and Illness Prevention Program and what is needed. Employees will receive additional training and information or re-training to maintain their knowledge of Therma’s safety policy.
The discipline policy of Therma is intended to achieve employee compliance with Therma’s Injury and Illness Prevention Program and to comply with California Labor Code 6401.7 (a) (6). Employees found performing work in an unsafe manner may be subject to discipline under the progressive discipline process consistent with the union collective bargaining agreement.
5.0 HAZARD ASSESSMENT
Therma is committed to identifying workplace hazards, assessing the risks those hazards pose, and introducing measures to control those risks.
5.1 JOB HAZARD ANALYSIS
OSHA defines a Job Hazard Analysis (JHA) as the careful study and recording of each step of a job, identifying existing or potential job hazards, and determining the best way to reduce or eliminate these hazards. The foreman/supervisor is responsible for developing the JHA and reviewing it with all affected workers prior to starting the task.
5.2 SITE AUDITS
Each site shall be audited by the foreman/general foreman on at least a weekly basis, documented with any corrections noted.
5.3 HAZARD CORRECTION
Once identified, all unsafe or unhealthy work conditions or practices will be evaluated and corrected in a timely manner based on the severity of the hazard. The foreman/project manager will determine if a hazardous condition exists and make decisions regarding immediate abatement or notification to CAL/OSHA.
6.0 SAFETY AND HEALTH TRAINING
All employees shall receive training and instruction in:
- General health and safety work practices
- Specific instruction with respect to hazards unique to job assignments
- Steps to eliminate hazards
- Hazard communication
- Heat illness prevention
- Other health and safety programs (e.g., respiratory protection, CPR training)
Training should occur when the program is first established, for new employees, or when job assignments change.
7.0 INCIDENT INVESTIGATIONS
All work-related accidents, injuries or illnesses requiring medical care will be thoroughly investigated by the Safety Department. Supervisors will complete the Accident/Injury Investigation form.
8.0 EMPLOYEE ACCESS TO IIPP
Employees shall have access to this IIPP within 5 business days after a written request. One printed copy will be provided free of charge.
8.1 RECORDS
Therma shall keep records of actions taken to implement and maintain the Injury and Illness Prevention Program, including inspection records, which will be maintained for three years.
9.0 CODE OF SAFE WORK PRACTICES
Therma is committed to maintaining a safe work environment. All personnel are expected to follow the safety rules diligently.
9.1 GENERAL SAFETY
- All personnel shall follow safety rules and take the time to work safely.
- Horseplay and disruptive acts are prohibited.
- Wear appropriate clothing and protective equipment.
9.2 FIRST AID
Know the location of first aid kits and individuals trained in First Aid and CPR.
9.3 HEAT ILLNESS PREVENTION
Drink plenty of fluids and take regular breaks in shaded areas to prevent heat illness.
9.4 BASIC ERGONOMICS
- Size up the load before lifting.
- Maintain proper body alignment during lifting.
9.5 HOUSEKEEPING
Maintain clean job sites free of hazards, trash, and debris.
9.6 FLOOR, ROOF & SHAFT OPENINGS
All openings must be guarded and properly marked.
9.7 CONFINED SPACE
Only enter confined spaces after proper assessment and training.
9.8 STORM WATER POLLUTION PREVENTION PLAN (SWPPP)
Prevent debris and contaminants from entering storm drains.
9.9 LOCKOUT / TAGOUT
Follow lockout/tagout procedures for energized systems.
9.10 FALL PROTECTION
Use fall protection when working at heights of 6 feet or greater.
9.11 HAZARD COMMUNICATION (HAZCOM)
Participate in the HAZCOM Program and receive proper training regarding hazardous materials.
9.12 LEAD & ASBESTOS
Do not disturb lead or asbestos-containing materials.
9.13 SILICA
Use appropriate PPE and controls to minimize silica exposure.
9.14 GASES & WELDING
Maintain proper safety measures when handling gases and performing welding operations.
9.15 EQUIPMENT
Only trained personnel shall operate equipment; ensure safety checks are completed prior to use.
9.16 TOOLS
Ensure all tools are properly guarded and maintained.
9.17 LADDERS
Use ladders safely, inspecting them before use and ensuring stability.
9.18 ELECTRICAL
Ensure all electrical equipment is maintained and follow safety protocols.
9.19 UN-BANDING
Be aware of shifting loads during unbanding tasks.
9.20 FLAGGING / BARRICADES
Use yellow and red tape systems for hazards and danger zones.
9.21 MISCELLANEOUS SAFETY RULES
Use proper routes and avoid taking risky shortcuts.
9.22 EMERGENCY RESPONSE / EVACUATION PLAN
Follow designated evacuation routes and instructions in an emergency.
Appendix A - Contents of EHS Program:
| # | Contents |
|---|---|
| 01 | Therma's Policy Statement on Safety |
| 02 | New Employee Orientation |
| 02A | IIPP Training Cert. |
| 03 | Enforcement of Safety Policy |
| 03A | Disciplinary Notice |
| 04 | Safety Committee |
| 05 | Safety Inspections |
| 06 | Incident Reporting and Investigation |
| 06A | DWC 1 |
| 07 | Employee Access to Exposure & Medical Records |
| 08 | Toolbox Meeting Policy |
| 09 | Safety Award for Excellence (SAFE) |
| 10 | Fleet Driving Safety & Vehicle Policy Rec. |
| 11 | Vehicle Accident Procedure |
| 11A | Accident Forms |
| 12 | Vehicle Inspection |
| 12A | Daily Vehicle Inspection Report - pickups, vans & flatbeds |
| 12B | Daily Vehicle Inspection Report - tractors and trailers |
| 12C | Service Vehicle Inspection Checklist |
| 13 | Subcontractor Safety Management |
| 13A | Subcontractor Health & Safety Questionnaire |
| 14 | Fit for Duty Program |
| 15 | Stop Work Authority(SWA) |
| 16 | Therma Company Emergency Plan |
| 17 | Emergency Medical Services |
| 18 | Emergency Calling Procedures |
| 18A | Emergency Phone Numbers |
| 19 | Earthquake Emergency Procedures |
| 20 | Fire Emergency Procedures |
| 21 | First Aid Policy |
| 21A | First Aid Supplies |
| 22 | Bloodborne Pathogens Policy |
| 23 | Hazard Communications Program |
| 23A | Hazcom Signature Sheet |
| 24 | Job Hazard Analysis JHA |
| 24A | JHA Form |
| 25 | Pre-Task Hazard Plan Policy |
| 25A | Therma Pre-Task Hazard Plan |
| 26 | Heat Related Illness Safety Program |
| 26A | Heat Illness Signature Sheet |
| 26B | Daily Supervisor Heat Illness Prevention Checklist |
| 27 | Respiratory Protection Program |
| 28 | Lead Compliance Program |
| 29 | Hydrogen Sulfide (H2S) Awareness |
| 30 | Benzene Awareness Program |
| 31 | Cadmium Awareness |
| 32 | Hexavalent Chromium Awareness Program |
| 33 | Asbestos Awareness |
| 34 | Hearing Conservation Program (HCP) |
| 35 | Fall Protection Program |
| 35A | Fall Protection Work Plan |
| 36 | Manual Lifting |
| 37 | Safety Checklist Program |
| 37A | Safety Checklist Evaluation |
| 38 | Laser Safety Program |
| 38A | Laser Hazard Evaluation Form |
| 39 | Laser Safety - Class 4 Lasers |
| 40 | Personal Protective Equipment (PPE) |
| 41 | Hand and Power Tool Safety |
| 42 | Ladder Safety Program |
| 42A | Ladder Inspection Form |
| 43 | Forklift Safety |
| 43A | Forklift Skills Test |
| 43B | Forklift/Gradall Daily Inspection Checklist |
| 44 | Aerial Lift Safety |
| 44A | Aerial Skills Test |
| 44B | Scissor/Boom Lift Daily Inspection checklist |
| 45 | Metal Forming Equipment Safety Rules |
| 46 | Welding Safety Rules |
| 47 | Non-Electrical Hot Work (NEHW) Program |
| 47A | Non-Electrical Hot Work Permit |
| 48 | Scaffold Safety Program |
| 49 | Trenching and Excavation Safety Policy |
| 49A | Trench Inspection & Entry Authorization Form |
| 49B | Soils Analysis Checklist |
| 49C | Skid Steer Loader Daily Inspection Checklist |
| 49D | Excavator Daily Inspection Checklist |
| 50 | Concrete Cutting / Drilling Safety |
| 51 | Wall / Floor Penetration Safety |
| 52 | Compressed Air Safety Rules |
| 53 | Lockout / Tagout Program |
| 53A | Lockout - Tagout Checklist |
| 54 | Electrical Safety Program (NFPA 70E) |
| 54A | Equipment Type Voltage Rating & Task |
| 55 | Ground-Fault Circuit Interrupter Policy |
| 56 | Confined Space Program |
| 56A | Confined Space Entry Permit |
| 57 | Mobile Crane Safety Program |
| 57A | Crane Safety Checklist |
| 58 | Rigging - Material Handling |
| 59 | Propane Safety |
| 60 | Powder - Actuated Tools |
| 61 | Overhead Crane Operators Safety Program |
| 61A | Overhead Crane Operators Daily Checklist |
| 62 | Qualified Rigger for Hoisting Activities |
| 63 | Qualified Signal Person |
| 63A | Qualified Rigger & Signal Skill Evaluation |
| 64 | Silica Exposure Control Plan |
| 65 | Fatigue Management |
| 66 | Non-DOT Drug and Alcohol Policy |
| 67 | Arsenic Awareness |
| 68 | Working Alone Policy |
| 69 | Work Zone Safety Signs, Signals and Barricades |