8 039 1 start up sheet chiller
START-UP SHEET Chiller
Job Name ____ Job Number ____.
Job Address ____
Section 5: Equipment Description
| Spec. #: | Submittal #: | P&ID/Dwg #: |
|---|---|---|
| Area Served: |
Chiller Type: Reciprocating Rotary Screw Centrifugal Other:
| Data | Design | Actual On Site |
|---|---|---|
| Unit Tag # | ||
| Manufacturer | ||
| Model # | ||
| Serial # |
Section 6: Equipment Pre-Installation Inspection
| Step | Inspection Description | Yes | No | N/A | Performed By(Initials & Date) |
|---|---|---|---|---|---|
| 6.2 | Nameplate data matches vendor specifications. | ☐ | ☐ | ☐ | |
| 6.3 | All parts are received. | ☐ | ☐ | ☐ | |
| 6.4 | No visible signs of damage, leak, or defective parts. | ☐ | ☐ | ☐ | |
| 6.5 | Verify electrical service for correct voltage, current and thermal overload protection. | ☐ | ☐ | ☐ | |
| 6.6 | Operational and Maintenance(O&M) manual is available in the field. | ☐ | ☐ | ☐ | |
| 6.7 | Start-up technicians reviewed factory start-up procedures in the O&M manual. | ☐ | ☐ | ☐ |
Comments/ ____
Observations
observations _____
(Therma)
Performed By
Reviewed By
| Print Name | Signature | Date |
|---|---|---|
(Owner/Representatives)
| Step | Inspection Description | Yes | No | N/A | Performed By(Initials & Date) |
|---|---|---|---|---|---|
| 6.8 | If Therma provided Variable Frequency Drives(VFDs) that are controlling the fans, complete FN 8.029.1 VFD start-up form. |
Section 7: Installation Inspection
| Step | Inspection Description | Yes | No | N/A | Performed By(Initials & Date) |
|---|---|---|---|---|---|
| 7.2 | Unit is installed on flat foundation and level. | □ | □ | □ | |
| 7.3 | Tag # is attached to the unit. | □ | □ | □ | |
| 7.4 | Service clearance is adequate for maintenance. | □ | □ | □ | |
| 7.5 | Controls are installed and tested. | □ | □ | □ | |
| 7.6 | Valves are installed at inlet and outlet of evaporator and condenser water piping. | □ | □ | □ | |
| 7.7 | Flow switches are installed in the chilled water and condenser water piping. | □ | □ | □ | |
| 7.8 | Flow switches are set for minimum flow plus 10% | □ | □ | □ | |
| 7.9 | Pressure and temperature test ports are installed at inlet and outlet of the evaporator and condenser. | □ | □ | □ | |
| 7.10 | Drain valves are installed to the evaporator and condenser. | □ | □ | □ | |
| 7.11 | Vent valves are installed on the top of the evaporator and condenser. | □ | □ | □ | |
| 7.12 | Water regulating valve is installed. | □ | □ | □ | |
| 7.13 | Water treatment is provided. | □ | □ | □ |
(Owner/Representatives)
| Print Name | Signature | Date |
|---|---|---|
| 7.14 | Water pressure relief valves are installed in the evaporator and condenser water piping. | □ |
| 7.15 | All condenser fan setscrews are tight. | □ |
| 7.16 | Electrical connections are secure. | □ |
| 7.17 | All access panels and covers are in place. | □ |
| 7.18 | Vibration isolators are installed and adjusted. | □ |
| 7.19 | All compressor shipping braces and compressor rail isolator sleeves are removed. | □ |
| 7.20 | Coils are clean and fins are straight. | □ |
| 7.21 | Crankcase heaters are installed. | □ |
| 7.22 | Compressor oil level is within manufacturer's specification. | □ |
| 7.23 | Low ambient control is installed. | □ |
| 7.24 | Relief valve type, setting, and capacity are correct. | □ |
| 7.25 | Chilled&condenser water supply outlet is proper size. | □ |
| 7.26 | Chilled&condenser water return inlet is proper size. | □ |
| 7.27 | Make-up water supply has proper shut-off and back flow device. | □ |
| 7.28 | Temperature and pressure gauges are installed. | □ |
| 7.29 | Make-up water pressure regulator is installed. | □ |
| 7.30 | Expansion tank is installed. | □ |
| 7.31 | Pressure&temperature test ports are provided. | □ |
Comm Obser
ments/
vations
Performed By (Therma)
Reviewed By (Owner/Representatives)
| Print Name | Signature | Date |
|---|---|---|
START-UP SHEET Chiller
| Step | Inspection Description | Yes | No | N/A | Performed By(Initials & Date) |
|---|---|---|---|---|---|
| 7.32 | Air separation device is properly installed. | ☐ | ☐ | ☐ | |
| 7.33 | Pump(s) are installed. | ☐ | ☐ | ☐ | |
| 7.34 | Pot feeder is installed. | ☐ | ☐ | ☐ | |
| 7.35 | System has been cleaned and treated. | ☐ | ☐ | ☐ | |
| 7.36 | Isolation valves are installed. | ☐ | ☐ | ☐ | |
| 7.37 | Water treatment is installed. | ☐ | ☐ | ☐ |
Section 8: Operational Inspection
| Step | Inspection Description | Yes | No | N/A | Performed By(Initials & Date) |
|---|---|---|---|---|---|
| 8.2 | Unit vibration is acceptable. | ☐ | ☐ | ☐ | |
| 8.3 | Each fan rotation is correct. | ☐ | ☐ | ☐ | |
| 8.4 | Cooling components perform per manufacturer's specifications. | ☐ | ☐ | ☐ | |
| 8.5 | Crankcase heaters are functional. | ☐ | ☐ | ☐ | |
| 8.6 | Make sure thermostat is set. | ☐ | ☐ | ☐ | |
| 8.7 | Record start up operating parameters below then use Supplementary Forms (FN8.028.2 or FN8.028.3) for additional data. |
| Print Name | Signature | Date |
|---|---|---|
START-UP SHEET Chiller
Record Start Up Operating Parameters
| Data | Design | Actual On Site |
|---|---|---|
| Evaporator Pressure Drop | ||
| Evaporate Flow (GPM) | ||
| Data | Design | Actual On Site |
| Condenser Pressure Drop | ||
| Condenser Flow(GPM) | ||
| Chilled Water ΔT |
END OF SECTION
Comments/Observations
Performed (Therma)
By
Reviewed By
(Owner/Representatives)
| Print Name | Signature | Date |
|---|---|---|