5 005 7 welding operator performance qualifications wopq
WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ) （See QW-301, Section IX, ASME Boiler and Pressure Vessel Code）
Welding Operator's Name: ____
Identification No.: ____
Testing Description (Information Only)
Identification of WPS followed: ____
Test Coupon Production Weld
Specification and type/grade or UNS Number of Base Metal(s):____
Thickness:____
Plate Pipe (enter diameter, if pipe or tube): _____
Filler metal (SFA) specification: ____
Filler metal or electrode classification: ____
Testing Variables and Qualification Limits when using Automatic Welding Equipment
| Welding Variables(QW-361.1) | Actual Values | Range Qualified |
|---|---|---|
| Type of Welding(Automatic) | ||
| Welding Process | ||
| Filler metal used(Yes/No)(EBW or LBW) | ||
| Type of Laser for LBW(CO2 to YAG,etc.) | ||
| Continuous Drive or inertia welding(FW) | ||
| Vacuum or out of vacuum(EBW) |
Testing Variables and Qualification Limits when using Machine Welding Equipment
| Welding Variables(QW-361.2) | Actual Values | Range Qualified |
|---|---|---|
| Type of Welding(Machine) | ||
| Welding process | ||
| Direct or remote visual control | ||
| Automatic arc voltage control(GTAW) | ||
| Automatic joint tracking | to | to |
| Position Qualified(2G,6G,3F,etc.) | ||
| Consumable inserts(GTAW or PAW) | ||
| Backing(with/without) | ||
| Single or multiple passes per side |
Visual examination of completed weld (QW-302.4)
Transverse Face & Root Bends QW-462.3(a) Longitudinal Bends QW-462.3(b) Side Bends QW-462.2 Pipe specimen, macro test for fusion QW-462.5(b) Plate specimen, macro test for fusion QW-462.5(e)
| Type | Result | Type | Result | Test | Result |
|---|---|---|---|---|---|
Alternative Volumetric Examination Results (QW-191) ____ RT □ or UT □ (check one)
Fillet Weld – Fracture test (QW-181.2)____Length and percent of defects ____in.
Fillet welds in plate [QW-462.4(b)] Fillet welds in pipe [QW-462.4(c)]
Macro examination (QW-184) ____ Fillet size (in.) ____ x ____ Concavity/convexity (in.) ____
Other Tests ____
Film or specimens evaluated by ____ Company ____
Mechanical tests conducted by ____ Laboratory test no.____
Welding supervised by ____
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.
Manufacturer or Contractor____
Date ____
Certified By____
DCR 11019 FN 5.005.7 (Rev.0)